Product Description
Helical Gearbox inline helical gear box bevel worm reduction Shaft Mounted parallel manufacturers industrial coaxial 2 stage unit crane duty Helical Gearbox
helical concentric gearbox speed reducer decelerator has the features of high versatility,good combination and heavy loading capability, along with other merits such as easy to attain various transmission ratios, high efficiency, low vibrationand high permissible axis radial load. This series can not only be combined with various kinds of reducers and variators and meet the requirements, but also beadvantage of localization of related transmission equipment.
1) Output speed: 0.6~1,571rpm
2) Output torque: up to 18,000N.m
3) Motor power: 0.18~160kW
4) Mounted form: foot-mounted and flange-mounted mounting
Product Name | SLR Series Rigid Tooth helical reducer |
Gear Material | 20CrMnTi |
Case Material | HT250 |
Shaft Material | 20CrMnTi |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Color | Customized |
Noise Test | Bellow 65dB |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
---|---|
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | – |
Type: | – |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
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Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
How to Calculate the Input and Output Speeds of a Worm Gearbox?
Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:
- Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
- Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:
N2 = N1 / (Z1 * i)
Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)
It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2024-03-05
China Hot selling Aluminium Worm Gearbox Gear Box Wheel Speed Reducer Jack Worm Planetary Helical Bevel Steering Gear Drive Nmrv Manufacturer Industrial Aluminium Worm Gearbox cvt gearbox
Product Description
Aluminium Worm Gearbox Gear Box Wheel Speed Reducer Jack Worm Planetary Helical Bevel Steering Gear Drive Nmrv Manufacturer Industrial Aluminium Worm gearbox
Application of Aluminium Worm Gearbox
Aluminium worm gearboxes are used in a wide variety of applications, including:
- Conveyors
- Wind turbines
- Elevators
- Machine tools
- Mining equipment
- Construction equipment
- Agriculture equipment
- Robotics
- Automotive
- Aerospace
Aluminium worm gearboxes are a type of gearbox that uses a worm gear to transmit power. Worm gears are characterized by their high efficiency and low noise. Aluminium worm gearboxes are typically used in applications where weight and cost are important considerations.
Here are some of the advantages of using aluminium worm gearboxes:
- Lightweight: Aluminium worm gearboxes are lightweight, which makes them ideal for applications where weight is a concern.
- Cost-effective: Aluminium worm gearboxes are cost-effective, which makes them a good choice for budget-minded applications.
- High efficiency: Aluminium worm gearboxes are highly efficient, which can save energy and money.
- Low noise: Aluminium worm gearboxes are low-noise, which can make them a good choice for applications where noise is a concern.
Overall, aluminium worm gearboxes are a versatile and beneficial component that can be used in a wide variety of applications. They can help to improve efficiency, cost-effectiveness, and noise reduction.
Here are some additional details about the applications of aluminium worm gearboxes:
- Conveyors: Aluminium worm gearboxes are used in conveyors to transmit power from the motor to the conveyor belt. This allows for the efficient transportation of materials.
- Wind turbines: Aluminium worm gearboxes are used in wind turbines to transmit power from the turbine blades to the generator. This allows for the efficient generation of electricity.
- Elevators: Aluminium worm gearboxes are used in elevators to transmit power from the motor to the elevator car. This allows for the safe and efficient transportation of people and goods.
- Machine tools: Aluminium worm gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows for the precise machining of materials.
- Mining equipment: Aluminium worm gearboxes are used in mining equipment to transmit power from the motor to the mining tools. This allows for the efficient extraction of minerals.
- Construction equipment: Aluminium worm gearboxes are used in construction equipment to transmit power from the motor to the construction tools. This allows for the efficient construction of buildings and infrastructure.
- Agriculture equipment: Aluminium worm gearboxes are used in agriculture equipment to transmit power from the motor to the agricultural tools. This allows for the efficient cultivation of crops and livestock.
- Robotics: Aluminium worm gearboxes are used in robotics to transmit power from the motor to the robotic arm. This allows for the precise movement of the robotic arm.
- Automotive: Aluminium worm gearboxes are used in automotive applications to transmit power from the engine to the wheels. This allows for the efficient movement of the vehicle.
- Aerospace: Aluminium worm gearboxes are used in aerospace applications to transmit power from the engine to the aircraft’s control surfaces. This allows for the precise control of the aircraft.
Aluminium worm gearboxes are a critical component in many machines and systems. They allow for the efficient and reliable transmission of power, which is essential for many applications.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Steel |
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
---|
Is it Possible to Reverse the Direction of a Worm Gearbox?
Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:
- Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
- Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
- Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
- Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
- Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.
If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.
Materials Used for Worm Gears
Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:
- Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
- Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
- Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
- Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
- Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
- Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.
The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2024-02-25
China Professional Helical Worm Gear Box motor gearbox design
Product Description
S series Helical Geared Motor Characteristics
1. Features:
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
Ratio | 6.8-288 |
Input power | 0.12-22KW |
Output torque | 11-4530N.m |
Output speed | 5-206rpm |
Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
Mounting Position | M1, M2, M3, M4, M5, M6 |
Type | S37-S97 |
Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
Heat treatment technology | carbonitriding and hardening treatment |
Single Stage Efficiency | 75%-80% |
Lubricant | VG220 |
Protection Class | IP55, F class |
About Us
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | Corner |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
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Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
Worm Gearboxes in Conveyor Systems: Benefits and Considerations
Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:
- Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
- High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
- Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
- Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
- Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.
However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:
- Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
- Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
- Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
- Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.
Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2024-02-23
China OEM High Torque S Series Helical Worm Gear Box gearbox assembly
Product Description
High Torque S Series Helical Worm Gear Box
1.Technical data
Input power | Ratio | Input speed | Torque | Transmission stage | Mounting type |
0.18~22kW | 9.96~244.74(MAX:4606) | 1400rpm 900rpm 700rpm |
90~4000N.m | 2stage 3stage |
Foot mounted Flange mounted |
2.Input power rating and permissible torque
Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
Structure | S SA SF SAF SAT SAZ | ||||||
Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
3.Gear unit weight
Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 |
Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
4.Structures of S series gearbox
S series gear units are available in the following designs | |
S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
SA…Y… | Parallel shaft helical gear units with hollow shaft |
SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
5.Field Gear Box’s Usage
1. Metallurgy 2 Mine 3 Machine 4 Energy 5 Transportation 6 Water Conserbancy 7 Tomacco 8 Pharmacy 9 Printing Package 10 Chemical industry…
6.Our services:
Pre-sale services | 1. Select equipment model. |
2.Design and manufacture products according to clients’ special requirement. | |
3.Train technical personal for clients | |
Services during selling | 1.Pre-check and accept products ahead of delivery. |
2. Help clients to draft solving plans. | |
After-sale services | 1.Assist clients to prepare for the first construction scheme. |
2. Train the first-line operators. | |
3.Take initiative to eliminate the trouble rapidly. | |
4. Provide technical exchanging. |
7.S series gearbox are available in the following designs:
(1) SY
Foot mounted helical worm gearbox with CHINAMFG shaft
(2) SAY
Helical worm gearbox with hollow shaft
(3) SAZY
Small flange mounted helical worm gearbox with hollow shaft
(4) SA (S,SF,SAF,SAZ)Y
Assemble users’ motor or special motor, flange is required
(5) SFY
Flange mounted helical worm gearbox with CHINAMFG shaft
(6) SAFY
Flange mounted helical worm gearbox with hollow shaft
(7) SATY
Torque arm mounted helical worm gearbox with hollow shaft
(8) S (SF,SA,SAF,SAZ) S
Shaft input helical worm gearbox
(9) SA (S,SF,SAF,SAZ)RY
Combined helical worm gearbox
(10) SA (S,SF,SAF,SAZ)SR
Shaft input combined helical worm gearbox
Customer visiting:
11.FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
Application: | Motor, Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Right Angle |
Gear Shape: | Helical Gear |
Step: | Double-Step |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
How to Calculate the Input and Output Speeds of a Worm Gearbox?
Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:
- Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
- Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:
N2 = N1 / (Z1 * i)
Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)
It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.
How Does a Worm Gearbox Compare to Other Types of Gearboxes?
Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:
- Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
- Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
- Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
- Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
- Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.
While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.
editor by CX 2023-09-22
China 1450rpm right angle gearbox wpa50 wps50 wpo50 wpx50 transmission gear box 50 reducer motor helical worm gearbox
Guarantee: 1year
Relevant Industries: Producing Plant, Equipment Repair Retailers, Foods & Beverage Manufacturing unit, Farms, Retail, Printing Shops, Building works , Power & Mining, Other, machinery
Personalized support: OEM
Gearing Arrangement: Worm
Output Torque: 19N.m-2500N.m
Enter Velocity: 1000rpm-3000rpm
Output Velocity: 25rpm-300rpm
Item name: Worm Gearbox Reducer
Design Variety: WP40-250
Material of Housing: Csting Iron
Gear Materials: Copper worm equipment
Output Sort: Flange/Hollow/Shaft Output
Input Sort: Flange/Shaft Output
Ratio: 1015202530405060
Origin: mainland China
Format form:: coaxial sort
Output torque: 19N.m-2500N.m
Certification: CCC
WPA WPS WPO WPX WPDA WPDS WPOD WPDX WPKA WPKS WPWA WPWDX WPWK WPWDS WPDZ WORM Equipment REDUCER GEARBOX Equipment MOTORWP design 40~250 reducer product is produced of cast iron cast in aluminum mould. The condition is beautiful and strong, and can be utilized by way of multi-directional Options.WP series reducer, worm is made of forty five # higher top quality steel by heat treatment, KC-6018 Roller Chain Coupling Adaptable Shaft Coupling Sprocket chain coupling for market torque transmission and worm wheel is cast with tin bronze. It has good wear resistance, specially in bearing ability. It is mostly ideal for deceleration transmission of numerous mechanical equipment this kind of as plastics, metallurgy, beverage, mine, lifting and transportation, chemical development and so on.
WPA Worm Reducer GearboxWPO Worm Reducer GearboxWPDA Worm Reducer Gearbox WPDO Worm Reducer GearboxWPX Worm Reducer GearboxWPS Worm Reducer Gearbox
Velocity Ratio | 1/ten | 1/fifteen | one/twenty | one/25 | one/30 | 1/40 | 1/50 | one/sixty |
Efficiency | 77~90% | 76~88% | 75~84% | 72~82% | 68~eighty two% | 64~75% | 62~seventy two% | 60~71% |
HIGH Good quality OUTPUT SHAFTNew normal axle, multi-precision machining, by way of rigorous dynamic and static stability test, to make certain reduced sounds and sleek procedure of reducer.
PRECISION BEVEL Gear20CrMn Ti material – minimal carbon alloy steelImported gear grinding device processing, large hardness, stable functionality.Vacuum CZPT carburizing warmth therapy, carburizing layer uniform.
High Top quality SHELL Materials20CrMn Ti materials – low carbon alloy steelImported equipment grinding device processing, high hardness, secure overall performance.Vacuum CZPT carburizing warmth therapy, carburizing layer uniform.
Mounting Dimension WP Series WORM Equipment Speed REDUCER MOUNTING Proportions OUTPUT SHAFT Dimensions AND OVERVIEW Dimensions
Accurate analysis from consumers~Thank you for your trust and support. We will carry on to offer you with the very best goods and companies.In the future, we sincerely look CZPT to cooperating with you~ Business profile HangZhou YINXIN ELECTROMECHANICAL Gear Provide STATIONOur business is positioned in the town of HangZhou, ZheJiang Province of China. We handle the goods of power transmission, Factory directly Injection Moulded Sprockets Nylon plastic sprockets equipment our strains mostly include collection merchandise in velocity reducers, gearboxes , associated electricial motors and other energy transmission add-ons. Based mostly on the adaptable features, our goods can be used in many fields: machines of waste water treatment, dredgers, chemical business, cranes, steel doing work mills, conveyors, paper industry, cement business, cableways and so on.With the outstanding good quality and realistic cost , our merchandise appreciate a good reputation from clients and the friends all more than the world. Furthermore, the R&D expenditure are yearly increasing for the function of greater meeting the new needs of our customers and adapting the new inclination of the industry.Depending on the rules of honestly running and mutual advantage, We sincerely search CZPT to cooperating with you.
Software spot WP series worm gear pace reducer It is primarily ideal for deceleration transmission of numerous mechanical products this kind of as plastics, metallurgy, beverage, mine, lifting and transportation, 49CC Gasoline Motor Air Cooled 2 Stroke With Simple Pull Begin Front 25H Chain Sprocket For Mini ATV Quad Kid’s Pocket Racing Bicycle chemical design and so on.
Packing & Delivery PACKING AND TRANSPORTION●Packaging: In order to make certain the integrity of solution physical appearance, we will decide on cartons, wood pallets and wooden pallets in accordance to consumer needs.●Shipping and delivery time: Every reducer is manufactured and examined in accordance with rigorous and set processes to make sure that the top quality is appropriate just before leaving the factory and delivery on time.●Transportation method: We will select the most suited mode of transportation for our consumers according to the excess weight and dimensions of the items. We can also decide on the mode of transportation in accordance to the wants of our buyers.
●Obtaining and soon after-product sales service: Following acquiring the merchandise, make sure you check whether or not they are in very good situation. We will provide clients with best right after-product sales services.
FAQ Q1: Are you a trading business or a company ?A: We are a company in ZheJiang Province, China. Our company owns the capability of producing, processing, developing and R&D. We welcome your go to.Q2: How we choose models and specs?A: In accordance to the distinct details of the requires from the element of enquiry, we will recommend the products’ models CZPT synthesizing the factors of discipline of products usage, power, torque arm and ratio…Q3: How is your cost? Can you offer you any price cut?A: Our rates are often aggressive. If the buyer can location a massive purchase, we absolutely will enable discount.Q4: How extended ought to I hold out for the comments right after I deliver the enquiry?A4: We will reply as before long as feasible, 12 hrs at most.Q5: What is your item guarantee interval?A: We have the certifications of ISO9001,CE, SGS.Q6: What industries are your gearboxes becoming utilized?A: Our gearboxes are commonly used to metallurgical products, mining tools, automation gear, foods machinery, CZPT China Industry Stainless Metal Machining Chain Sprocket packaging tools, tobacco products and so on.
A-Drive PWC single worm reducer gearbox
A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducer gearboxes. As a result, worm gears continue to be popular with engineers.
Agknx driver
Conical drive worm reducer gearboxes are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer gearbox provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducer gearboxes are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H
X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm reducer gearbox Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducer gearboxes are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle
RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducer gearboxes are ideal for a variety of applications.
RV series worm gear reducer gearbox is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducer gearboxes have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducer gearboxes are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer gearbox is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.AGknx Single
Worm reducer gearboxes can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducer gearboxes work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducer gearboxes have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer gearbox is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single
If you’re considering purchasing a new worm gear reducer gearbox for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducer gearboxes can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer gearbox consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer gearbox is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducer gearboxes are also susceptible to thermal stress. They run hotter than hypoid reducer gearboxes, which reduces their useful life. In addition to higher heat, worm reducer gearboxes can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer gearbox of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.AGknx X & H
The AGknx X & H worm gear reducer gearbox series is a high-performance universal mount worm gear reducer gearbox. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.
editor by Cx 2023-06-25
China K Series Helical Gear Motor/Helical Gear Motor/Factory Sale High Quality Rated Power Helical Worm Gear Box with Best Sales
Solution Description
If you have any query,please contact us, we will go all out to give all the buyers with substantial top quality and service.
/ Piece | |
1 Piece (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Cycloidal |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
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Samples: |
US$ 8.2/Piece
1 Piece(Min.Order) |
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Customization: |
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/ Piece | |
1 Piece (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Cycloidal |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
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Samples: |
US$ 8.2/Piece
1 Piece(Min.Order) |
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Customization: |
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A-Drive PWC single worm reducer gearbox
A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducer gearboxes. As a result, worm gears continue to be popular with engineers.
Agknx driver
Conical drive worm reducer gearboxes are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer gearbox provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducer gearboxes are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H
X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm reducer gearbox Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducer gearboxes are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle
RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducer gearboxes are ideal for a variety of applications.
RV series worm gear reducer gearbox is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducer gearboxes have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducer gearboxes are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer gearbox is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.AGknx Single
Worm reducer gearboxes can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducer gearboxes work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducer gearboxes have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer gearbox is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single
If you’re considering purchasing a new worm gear reducer gearbox for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducer gearboxes can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer gearbox consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer gearbox is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducer gearboxes are also susceptible to thermal stress. They run hotter than hypoid reducer gearboxes, which reduces their useful life. In addition to higher heat, worm reducer gearboxes can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer gearbox of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.AGknx X & H
The AGknx X & H worm gear reducer gearbox series is a high-performance universal mount worm gear reducer gearbox. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.
editor by CX 2023-04-17
China Helical Gearbox Inline Helical Gear Box Bevel Worm Reduction Shaft Mounted Parallel Manufacturers Industrial Coaxial Two Stage Unit Crane Duty Helical Gearbox gearbox worm box
Item Description
Helical Gearbox inline helical equipment box bevel worm reduction Shaft Mounted parallel companies industrial coaxial 2 stage unit crane duty Helical Gearbox
helical concentric gearbox velocity reducer decelerator has the characteristics of large flexibility,very good blend and hefty loading ability, along with other merits these kinds of as easy to attain different transmission ratios, large efficiency, minimal vibrationand high permissible axis radial load. This series can not only be merged with numerous varieties of reducers and variators and satisfy the requirements, but also beadvantage of localization of associated transmission gear.
one) Output pace: .6~1,571rpm
two) Output torque: up to eighteen,000N.m
3) Motor energy: .18~160kW
four) Mounted sort: foot-mounted and flange-mounted mounting
Merchandise Title | SLR Sequence Rigid Tooth helical reducer |
Gear Materials | 20CrMnTi |
Scenario Substance | HT250 |
Shaft Material | 20CrMnTi |
Gear Processing | Grinding finish by HOFLER Grinding Equipment |
Color | Custom-made |
Noise Check | Bellow 65dB |
Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
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Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Output Torque: | 800~100000n.M |
Output Speed: | 14-280rpm |
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Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
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Product Name | SLR Series Rigid Tooth helical reducer |
Gear Material | 20CrMnTi |
Case Material | HT250 |
Shaft Material | 20CrMnTi |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Color | Customized |
Noise Test | Bellow 65dB |
Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery |
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Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Output Torque: | 800~100000n.M |
Output Speed: | 14-280rpm |
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Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
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Product Name | SLR Series Rigid Tooth helical reducer |
Gear Material | 20CrMnTi |
Case Material | HT250 |
Shaft Material | 20CrMnTi |
Gear Processing | Grinding finish by HOFLER Grinding Machines |
Color | Customized |
Noise Test | Bellow 65dB |
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by czh 2022-12-19