Tag Archives: gearbox price

China Standard High Efficient Cheap Price RV Series Worm Gear Speed Gearbox Reducer gearbox design

Product Description

Why Choose Us

Product Details

Type

Worm Gear Speed Reducer/ gearbox

Model

WMRV 25/30/40/50/63/75/90/110/130/150/185

Ratio

7.5,10,15,20,25,30,40,50,60,80,100.

Color

Blue(RAL5571)/Silver grey (K9149) Or On Customer Request

Material

Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)

Worm wheel: Aluminum Bronze or Tin Bronze

Worm shaft: 20CrMn Ti

Output Shaft: steel-45#

Packing

Carton, Honey Comb Carton, Wooden Case with wooden pallet
Warranty 1 Year
Input Power 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
Usages Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass.
IEC Flange IEC standard flange or on customer request
Lubricant Synthetic oil or worm gear oil

 

 

Company Profile

Exhibition

Customized Service

Certificate&Honor

Customer Comments

FAQ

1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.

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Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Samples:
US$ 25/Piece
1 Piece(Min.Order)

|

Order Sample
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.





about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

worm gearbox

Is it Possible to Reverse the Direction of a Worm Gearbox?

Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:

  • Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
  • Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
  • Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
  • Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
  • Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.

If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.

worm gearbox

Does a Worm Reducer Require Frequent Maintenance?

Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:

  • Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
  • Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
  • Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
  • Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
  • Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
  • Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
  • Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.

While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.

worm gearbox

What is a Worm Gearbox and How Does It Work?

A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

China Standard High Efficient Cheap Price RV Series Worm Gear Speed Gearbox Reducer gearbox design China Standard High Efficient Cheap Price RV Series Worm Gear Speed Gearbox Reducer gearbox design
editor by CX 2024-03-26

China Hot selling Unbelievable Best Price for Nmrv Worm Gearbox The Same as Motovario sequential gearbox

Product Description

Product Introduction:

FCNDK series reducer is a new-generation of products developed by our factory on the basis of introducing foreign advanced technology,its’ main features are as follows:

1 Made of high quality aluminum alloy, light weight and non-rusting
2 Large output torque and high radiating efficiency 
3 Smooth running and low noise
4 Good-looking appearance, durable service life and small volume
5 Suitable for omnibearing installation

 

 

FCNDK

Size
 		  A
 		  B
 		  C
 		  D(H7)
 		  D1(J6)
 		  E
 		  F
 		  G
 		  G1
 		 G2 
 		  H
 		  I
 		  L
 		  M
 		  N(h8)
 		  N1
 		  O
 		  P
 		  Q
 		 R 
 
 30
 		  54
 		  20
 		  80
 		  14
 		  9
 		 97 
 		 32
 		 55
 		 63
 		 51
 		 40
 		 30
 		 56
 		 65
 		 55
 		 29
 		 6.5
 		 75
 		 44
 		 57
 
 40
 		  70
 		  23
 		  100
 		  18(19)
 		  11
 		 121.5 
 		 43 
 		 70 
 		 78
 		 60
 		 50
 		 40
 		 71
 		 75
 		 60
 		 36.5
 		 6.5
 		 87
 		 55
 		 71.5
 
 50
 		  80
 		  30
 		  120
 		  25(24)
 		  14
 		 144 
 		 49 
 		 80
 		 92
 		 74
 		 60
 		 50
 		 85
 		 85
 		 70
 		 43.5
 		 8.5
 		  100
 		 64
 		 84
 
 63
 		  100
 		  40
 		  144
 		  25(28)
 		  19
 		  174
 		 67
 		 95
 		 112
 		 90
 		 72
 		 63
 		 103
 		 95
 		 80
 		 53
 		 8.5
 		 110
 		 80
 		 102
 
 75
 		  120
 		  50
 		  172
 		  28(35)
 		  24
 		  205
 		 72
 		 112.5
 		 120
 		 105
 		 86
 		 75
 		 112
 		 115
 		 95
 		 57
 		 11
 		 140
 		 93
 		 119
 
 90
 		  140
 		  50
 		  208
 		  35(38)
 		 24
 		 238 
 		 74 
 		 129.5
 		 140
 		 125
 		 103
 		 90
 		 130
 		 130
 		 110
 		 67
 		 13
 		 160
 		 102
 		 135
 
 110
 		  170
 		  60
 		  252.5
 		  42
 		  28
 		  295
 		 – 
 		 160
 		 155
 		 142
 		 127.5
 		 110
 		 144
 		 165
 		 130
 		 74
 		 14
 		 200
 		 125
 		 167.5
 
 130
 		  200
 		  80
 		  292.5
 		  45
 		  30
 		  335
 		 –
 		 180
 		 170
 		 162
 		 147.5
 		 130
 		 155
 		 215
 		 180
 		 81
 		 16
 		 250
 		 140
 		 187.5
 
Size
 		  S
 		 T
 		 V
 		 K
 		 KA 
 		 KB 
 		  KC
 		 KE 
 		 α 
 		  α1
 		  KM
 		  KN(H8)
 
F
 		 FB
 		 FL
 		 F
 		 FB
 		 FL
 		 F
 		 FB
 		 FL
 		 F
 		 FB
 		 FL
 		 F
 		 FB
 		 FL
 
30
 		 5.5
 		 21
 		 27
 		 44
 		 54.5
 		 –
 		 –
 		 6
 		 –
 		 –
 		 4
 		 –
 		 –
 		 M6X11(n,4)
 		 0 0
 		 45 0
 		 68
 		 –
 		 –
 		 50
 		 –
 		 –
 
40
 		 6.5
 		 26
 		 35
 		 60
 		 67
 		 76.5
 		 97
 		 7
 		 9
 		 7
 		 4
 		 5
 		 4
 		 M6X8(n,4)
 		 45 0
 		 45 0
 		 87
 		 115
 		 87
 		 60
 		 95
 		 60
 
50
 		 7
 		 30
 		 40
 		 70
 		 90
 		 87.5
 		 120
 		 9
 		 10
 		 9
 		 5
 		 5
 		 5
 		 M8X10(n,4)
 		 45 0
 		 45 0
 		 90
 		 130
 		 90
 		 70
 		 110
 		 70
 
63
 		 8
 		 36
 		 50
 		 85
 		 82
 		 99
 		 112
 		 10
 		 11
 		 10
 		 6
 		 5
 		 6
 		 M8X14(n,8)
 		 45 0
 		 45 0
 		 150
 		 165
 		 150
 		 115
 		 130
 		 115
 
75
 		 10
 		 40
 		 60
 		 90
 		 111
 		 –
 		 –
 		 13
 		 –
 		 –
 		 6
 		 –
 		 –
 		 M8X14(n,8)
 		 45 0
 		 45 0
 		 165
 		 –
 		 –
 		 130
 		 –
 		 –
 
90
 		 11
 		 45
 		 70
 		 100
 		 111
 		 –
 		 –
 		 13
 		 –
 		 –
 		 6
 		 –
 		 –
 		 M10X18(n,8)
 		 45 0
 		 45 0
 		 175
 		 –
 		 –
 		 152
 		 –
 		 –
 
110
 		 14
 		 50
 		 85
 		 115
 		 131
 		 –
 		 –
 		 15
 		 –
 		 –
 		 6
 		 –
 		 –
 		 M10X18(n,8)
 		 45 0
 		 45 0
 		 230
 		 –
 		 –
 		 170
 		 –
 		 –
 
130
 		 15
 		 60
 		 100
 		 120
 		 140
 		 –
 		 –
 		 15
 		 –
 		 –
 		 6
 		 –
 		 –
 		 M12X21(n,8)
 		 45 0
 		 22.5 0
 		 256
 		 –
 		 –
 		 180
 		 –
 		 –
 

 

 Size
 		  KO
 		  KP
 		 KQ 
 		  b
 		  b1
 		  f
 		  t
 		 t1 
 		  kg
 
F
 		 FL
 		 FB
 		 F
 		 FB
 		 FL
 		 F
 		 FB
 		 FL
 
30
 		 6.5(n,4)
 		 –
 		 –
 		 80
 		 –
 		 –
 		 70
 		 –
 		 –
 		 5
 		 3
 		 –
 		 16.3
 		 10.2
 		 1.2
 
40
 		 9(n,4)
 		 9.5(n,4)
 		 9(n,4)
 		 110
 		 140
 		 110
 		 95
 		 –
 		 95
 		 6(6)
 		 4
 		 –
 		 20.8(21.8)
 		 12.5
 		 2.3
 
50
 		 11(n,4)
 		 9.5(n,4)
 		 1
  180
 		 142
 		 –
 		 142
 		 8(8)
 		 6
 		 M6
 		 28.3(31.3)
 		 21.5
 		 6.2
 
75
 		 14(n,4)
 		 –
  –
 		 –
 		 14
 		 8
 		 M10
 		 48.8
 		 33.0
 		 48
 

Motovario, SITI, STM,

Our factory is the main manufacturer and exporter of worm gear reducer in China. We were founded in 1976. We are the best seller in export of worm gears in China, 1st to achieve export License and 1st to achieve ISO9001 and CE Certificate among manufacturers of reducers in China. We are private enterprises since 1996. We have workers and employees of 500 and the yearly output last year is 25 million U. S. Dollars. About 70% of the total output is exported to as many as 38 countries such as USA, Canada, Italy, Spain, , Germany, UK, Japan, Korea, Indonesia, and etc.

 

Company Profile
 

l  The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.
 

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

   

 

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

We have 600 workers in our factory, which covers 70,000 square CHINAMFG in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

Looking CHINAMFG to meeting you in HangZhou, China.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industry
Hardness: Hardened
Type: Bevel Gear
Size: 25-150
Manipulate Way: Robotics
Manufacturing Method: Cast Gear
Customization:
Available

|

Customized Request

worm gearbox

Maintenance Tips for Prolonging the Life of a Worm Gearbox

Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:

  • Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
  • Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
  • Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
  • Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
  • Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
  • Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
  • Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
  • Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
  • Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
  • Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.

By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.

worm gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

  • Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
  • Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
  • Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
  • Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
  • Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

worm gearbox

Preventing Backlash in a Worm Gearbox

Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:

  • High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
  • Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
  • Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
  • Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
  • Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
  • Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.

It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.

China Hot selling Unbelievable Best Price for Nmrv Worm Gearbox The Same as Motovario sequential gearbox China Hot selling Unbelievable Best Price for Nmrv Worm Gearbox The Same as Motovario sequential gearbox
editor by CX 2024-03-08

China Best Sales High Quality Factory Price Yuejin Nj1020 Truck Spare Parts Transmission Assembly 17h30 N600171711 130405111 Automatic Gearbox car gearbox

Product Description

Product Description

Overview

Compatible vehicles

Car Fitment Model Year
SINOTRUK (CNHTC) High Quality Factory Price Yuejin Nj1571 Truck Spare Parts Transmission Assembly 17h30 N6

Serial No

80032003

Total Ratio

0.84-13.8

Speed Ratio

IMP/U 6,00

Oil Capacity(L)

15.5

Oil Grade See Lubric. List

02

Quality

High-Quality

Packing

Customers’ Requirement

Packaging & delivery

Package Type:

According to international export standards or customized according to your requirements

Supply Ability

Supply Ability

1000 Piece/Pieces per Month

Detailed Photos

 

 

Product details

n

 

 

 

 

Company Profile

 

  ZheJiang Yontan Import and Export Co., Ltd. was established in HangZhou, the capital of ZheJiang Province, a famous national historical and cultural city with profound heritage. The company is mainly engaged in the export of complete vehicles of SINOTRUC, HOWO, SHACMAN, FOTON, FAW, XIHU (WEST LAKE) DIS., XIHU (WEST LAKE) DIS.FENG and other brands. It is engaged in the export sales of a full range of truck accessories and assemblies. The products distributed by the company are mainly supplied to major domestic transportation units, oil and gas transportation teams, municipal engineering fleets and civil engineering fleets, as well as major foreign construction companies and transportation companies.
  On the basis of the continuous development of the company’s business, we are committed to exploring the international market. So far, our market has covered China, Eastern Europe, the Middle East, Africa, Southeast Asia, South America and other countries and regions. Our integrity is everywhere and we are deeply trusted by customers. Our company has a large warehouse and a professional management team, which can quickly find suitable parts for customers, and can provide services such as good packaging, safe storage, and fast transportation to meet the diverse needs of customers at any time.
  The company adheres to the concept of “integrity, CHINAMFG and sustainable”, and sincerely welcomes customers to come to our company to discuss business cooperation.
 

Company Profile

 

Certifications

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.





about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

worm gearbox

Can a Worm Gearbox Be Used in Heavy-Duty Machinery?

Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:

  • High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
  • Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
  • Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
  • Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
  • Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.

However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.

Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.

worm gearbox

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

  • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
  • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
  • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
  • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
  • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
  • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
  • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
  • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
  • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
  • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

worm gearbox

How to Select the Right Worm Gearbox for Your Application

Selecting the right worm gearbox for your application involves careful consideration of various factors:

  • Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
  • Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
  • Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
  • Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
  • Mounting Options: Determine the mounting orientation and configuration that best suits your application.
  • Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
  • Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
  • Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
  • Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
  • Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.

Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.

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editor by CX 2024-02-28

China 12V 24volt Small Micro BLDC Brushless DC Worm Geared Motor Metal Gear with Right Angle Gearbox brushless dc motor price agnee worm gearbox

Design Quantity: ET-WGM58BL
Usage: BOAT, Automobile, Electrical Bicycle, Residence Appliance, smart residence, electric curtain, medical equipment, robotics
Type: Equipment MOTOR
Torque: 1-80kgf.cm, 1-80kgf.cm, adjustable
Design: Long lasting Magnet
Commutation: Brushless
Protect Function: Absolutely Enclosed
Speed(RPM): 1-1 55557288 For CHEVROLET CRUZE .65A or <1.50 Gearmotor no load present(A) <0.25A or <0.40A Housing content Stainless Steel Bearing at output shaft ball bearing or oil-retaining bearing Certification CE,ROHS,ISO Shaft Form D-shaft or O-shaft Encoder 3PPR, 7PPR, 12PPR Equipment kind Straight gearwheel, or world building

Notice: The earlier mentioned specification is just for reference. The equipment motor’s gear, shaft, pace, ratio, torque and motor kind can be custom-made.
If you simply cannot find the correct motor or come to feel baffled, remember to get in touch with me. Our engineers will assist you and consider the suitable motor for you.
Goods Display<font size="4" colour="# Tooth Drive Gear Sprocket carton packing.
Supply Details : 10-30 times right after payment.
1. Special guarding packagingtwo. Outer Packing 1 three. Outer Packing 2

worm reducer

What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducerDouble throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducerBrass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China 12V 24volt Small Micro BLDC Brushless DC Worm Geared Motor Metal Gear with Right Angle Gearbox brushless dc motor price agnee worm gearboxChina 12V 24volt Small Micro BLDC Brushless DC Worm Geared Motor Metal Gear with Right Angle Gearbox brushless dc motor price agnee worm gearbox
editor by Cx 2023-06-20