Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox provides been created with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest overall performance whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are created possible by a modular style concept that begins with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide puppy clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for electric power transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a perfect addition to your model design.
Below is a selection of EP-Series gearboxes. You could find the full products, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electricity spiral bevel gearboxes are suitable for universal use because of their machine-friendly building and adaptability. The effective and reliable best performer is available in different versions. Like all Ever-Electricity spiral bevel gearboxes, they are manufactured using the modern production approach to ground circular arc teeth according to Ever-Electricity. For customers, this means better toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with sturdy shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes happen to be characterised by top quality and robust functionality by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are produced in four different variations. The travel and the steering wheel are mainly made out of Ever-Power spiral gearing providing a tranquil, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes intended for tranny of high torques at low revolutions. The bearings will be strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox produced according to client requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an result torque as high as 1,000 Nm and may be fitted with a engine flange with a good coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be provided in a hygienic edition with a lubricant approved for the meals industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. If there is a want for special shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller quantities – or in designing particular gearboxes for example with equipment housings in stainless steel or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears right from the differences in helix angles, they can be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture services for straight bevel gears are becoming rare and the fact that directly bevel gears teeth can’t be polished, producing spiral bevel gears which may be polished superior when it comes to noise decrease, spiral bevel gears will probably become more common later on.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason technique and Klingelnberg technique, which each possess differing teeth styles, and presently most gears use the Gleason technique. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-property heat treatment make us extremely flexible and responsive. We interact together with you, providing tips and assistance for your unique application, guiding you through concept, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of inner gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will see the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for operation at high temperatures
Versions for unique requirements such as ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to allow lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted with a unique, changeable locknut design.
Spiral bevel gears are actually designed for applications that require high speed and huge torque power. They are able to help cut consumer costs by providing long-lasting performance with minimal need for fixes or replacements. With spiral bevel gears, there is no need for offsets and a significantly reduced threat of overheating. Curved teeth and deeper traction between those teeth ensures greater asset availability to improve flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. The teeth are designed with a slight curve to supply better versatility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they will not slip during procedure. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.