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China manufacturer Reduce Speed Gearbox Reducer for Paper Machine differential gearbox

Product Description

The gearbox  is generally used for low-speed and high-torque transmission equipment. The power of the electric motor, internal combustion engine or other high-speed operation is achieved through the gear of the input shaft of the reducer meshing with the large gear on the output shaft. The ratio of the number of teeth is the transmission ratio.There 4 type gearbox for paper mill,pls check the follow informations:

Worm/spiral bevel gearbox reducer

1. Worm/spiral bevel gear reducer is manufactured in accordance with international technical requirements and has a high technological content.
2. It saves space, is reliable and durable, with high overload capacity, and the power can reach more than 200KW.
3. Low energy consumption, superior performance, and the reducer efficiency is as high as 95%.
4. K spiral bevel gear reducer has low vibration, low noise and high energy saving.
5. The spiral bevel gear reducer is made of high-quality steel material, rigid cast iron box, and the surface of the gear is high-frequency heat treated.

6. After precision processing, the reducer that forms the transmission assembly of helical gears, bevel gears and bevel gears is equipped with various types of motors, forming an electromechanical integration, which fully guarantees the quality characteristics of the geared motor products.

2. Performance characteristics:
1. Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise and long life.
2. Installation method: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
3. Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
4. Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.
5. Combine with R series to get larger speed ratio.

3. Technical parameters:

Speed ratio range: basic type 5.36~197.37, K/R combination type can reach 32625
Torque range: 200~50000 Nm
Power range: 0.18~200 kW

Helical gear hardened gear reducer

1. R series helical gear hardened gear reducer is manufactured in accordance with international technical requirements and has a high technological content;
2. Hard tooth surface reducer saves space, is reliable and durable, has high overload capacity, and the power can reach 132KW;
3. Low energy consumption, superior performance, and the reducer efficiency is as high as 95% or more;
4. Low vibration, low noise and high energy saving;
5. The helical gear reducer is made of high-quality forged steel material, rigid cast iron box, and the surface of the gear is high-frequency heat treated;
6. After precision machining to ensure shaft parallelism and positioning bearing requirements, the reducer forming the helical gear transmission assembly is equipped with various types of motors, combined into mechatronics, which fully guarantees the quality characteristics of the geared motor products.

2.Features:
1. Small offset output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet.
2. It adopts integral casting box, which has good structural rigidity, which is easy to improve the strength of the shaft and the life of the bearing.
3. Installation method: foot installation, flange installation with large and small flanges, easy to choose.
4. With CHINAMFG shaft output, the average efficiency is 96% for the second stage, 94% for the third stage, and 85% for the R/R combination.
5. The RM series specially designed for mixing can bear larger axial and radial forces.

3. Technical parameters:

Speed ratio range: R basic type 3.33~289.74, RX type 1.3~8.65, R/R combined type can reach 27001
Torque range: R basic type 85~18000 Nm, RX type 20~1680 Nm
Power range: R basic type 0.18~160 kW, RX type 0.18~132 kW

 

Parallel shaft helical gear reducer

1. The F series parallel shaft helical gear reducer is manufactured in accordance with international technical requirements and has a high technological content.
2. It saves space, is reliable and durable, has high overload capacity, and the power can reach more than 90KW.

3. F parallel shaft helical gear reducer has low energy consumption, superior performance and efficiency as high as 95%.
4. Parallel shaft helical gear reducer has low vibration, low noise and high energy saving. It is made of high-quality steel material, rigid cast iron box, and the surface of the gear is high-frequency heat treated.
5. After precision machining, the shaft parallelism and positioning accuracy are ensured. All of this constitutes the gear transmission assembly. The reducer is equipped with various motors, forming a mechatronics, which fully guarantees the quality characteristics of the geared motor products.
 
2.Features:
1. Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.
2. Installation method: base installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
3. The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; another consultation is needed for F/R combination.
4. Output mode: hollow shaft output or CHINAMFG shaft output.
5. Average efficiency: 96% for level two, 94% for level three, and 85% for F/R combination.

 3. Technical parameters:

Speed ratio range: basic type 3.81~281.71, F/R combination type can reach 31434
Torque range: 200~18000 Nm
Power range: 0.18~200 kW

Helical gear worm gear reducer

  1. The S series helical gear worm reducer has a high technological content. It has a combination of helical gear and worm gear for integrated transmission, which improves the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards.
  2. The surface of the body has a heat dissipation effect, strong vibration absorption, low temperature rise and low noise.
  3. The machine has good sealing performance and strong adaptability to the working environment.
  4. The helical gear worm gear reducer has high transmission accuracy, which is especially suitable for working in occasions with frequent starting. It can be connected to various reducers and equipped with various types of motor drives. It can be installed in a 90 degree transmission operation.
position.
  5. The key components of the S helical gear reducer are made of highly wear-resistant materials and have undergone special heat treatment. They have the characteristics of high machining accuracy, stable transmission, small size, large carrying capacity, and long life.
  6. The helical gear reducer can be equipped with various types of motors, forming an electromechanical integration, which fully guarantees the quality characteristics of the product.
 
2.Features:
  1. Combination of helical gear and worm gear, compact structure and large reduction ratio.
  2. Installation method: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
  3. Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
  4. Average efficiency: reduction ratio of 7.5-69.39 is 77%; 70.43-288 is 62%; S/R combination is 57%.
  5. Combine with R series to get larger speed ratio.
 

 3. Technical parameters:

Speed ratio range: basic type 9.96~244.74, S/R combination type can reach 8608
Torque range: 43~4200 Nm
Power range: 0.18~22 kW

Packing 

Contact us to have more details about “Gearbox “

Application: Motor, Machinery, Agricultural Machinery, Paper Mill
Function: Distribution Power, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

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Customized Request

worm gearbox

Is it Possible to Reverse the Direction of a Worm Gearbox?

Yes, it is possible to reverse the direction of a worm gearbox by changing the orientation of either the input or output shaft. However, reversing the direction of a worm gearbox can have some implications that need to be considered:

  • Efficiency: Reversing the direction of a worm gearbox can potentially affect its efficiency. Worm gearboxes are typically more efficient in one direction of rotation due to the design of the worm and worm wheel.
  • Backlash: Reversing the direction of rotation might lead to increased backlash or play in the gearbox, which can impact precision and smooth operation.
  • Lubrication: Depending on the gearbox’s design, reversing the direction could affect lubrication distribution and lead to uneven wear on the gear teeth.
  • Load: Reversing the direction might also impact the gearbox’s load-carrying capacity, especially if it’s designed for predominantly one-way operation.
  • Noise and Vibration: Direction reversal can sometimes result in increased noise and vibration due to changes in gear engagement and meshing behavior.

If you need to reverse the direction of a worm gearbox, it’s advisable to consult the gearbox manufacturer’s guidelines and recommendations. They can provide insights into whether the specific gearbox model is suitable for reversible operation and any precautions or adjustments needed to ensure proper functioning.

worm gearbox

Worm Gearboxes in Conveyor Systems: Benefits and Considerations

Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:

  • Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
  • High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
  • Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
  • Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
  • Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.

However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:

  • Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
  • Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
  • Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
  • Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.

Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.

worm gearbox

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:

  • Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
  • Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
  • Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
  • Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
  • Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.

China manufacturer Reduce Speed Gearbox Reducer for Paper Machine   differential gearbox	China manufacturer Reduce Speed Gearbox Reducer for Paper Machine   differential gearbox
editor by CX 2023-09-23

China China ems rotation fat reduce double stage worm gearbox

Guarantee: 1 several years, twelve Months
Relevant Industries: Developing Materials Retailers, Manufacturing Plant, Equipment Repair Stores, Foodstuff & Beverage Manufacturing facility, Farms, Printing Retailers, Development works , Energy & Mining, Food & Beverage Shops, screw car elevate
Fat (KG): 3 KG
Personalized assist: OEM
Gearing Arrangement: Worm
Output Torque: 15~1700Nm
Enter Velocity: five hundred~1500/min
Output Velocity: 5~560/min
Color: Silver
Enter Kind: Shaft Input
Packing: Picket Box
Bearing: Tapered Roller Bearing
Housing Materials: Ductile Iron QT450
Constructions: Bearing + Gear + Box
Raise Screw Style: Translating Screw
Gears Fashion: Helical Gear
Packaging Details: Polythene liner bag enclosing screw jack (which is moisture barrier, rust-proof). Polyurethane foam all around the screw jack (keeping away from shock in delivery) in veneer scenario.
Port: China main ports are all accessible

Specification

itemvalue
Warranty1 a long time, twelve Months
Applicable IndustriesBuilding Materials Stores, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Manufacturing facility, China best manufacturing unit substantial torque velocity reduction variator de velocidad appropriate angle diploma 90 content 20crmnti Farms, Printing Stores, Building performs , Strength & Mining, Food & Beverage Retailers, screw auto raise
Weight (KG)3KG
Customized assistanceOEM
Gearing ArrangementWorm
Output Torque15~1700Nm
Input Velocity500~1500/min
Output Velocity5~560/min
Place of OriginZheJiang China
Brand TitleLUDE
ColorSilver
Input FormShaft Enter
PackingWooden Box
BearingTapered Roller Bearing
Housing SubstanceDuctile Iron QT450
StructuresBearing + Equipment + Box
Lift Screw LayoutTranslating Screw
Gears FashionHelical Equipment
Packing & Delivery Polythene liner bag enclosing screw jack (which is moisture barrier, rust-evidence). Polyurethane foam all around the screw jack (staying away from shock in shipping and delivery) in veneer circumstance. Company Profile HangZhou DARUI Equipment Gear Co., Ltd. is a company of screw rod elevators. The firm’s primary goods are: different sorts of elevators. The business is 1 of the speed reducer companies in ZheJiang , with numerous processing equipment. The screw rod elevator made by the business has realistic composition and superb functionality, and is commonly employed in the velocity reducer of a variety of industrial departments these kinds of as metallurgy, mining, obese, transportation, Bulldozer undercarriage areas D31PX-21 chain push sprocket 11Y-27-11531 petroleum, chemical, textile, pharmaceutical, food and light market.Before leaving the manufacturing unit, all merchandise of our firm are matter to layer by layer debugging and strict high quality inspection. The look of the fuselage is thoroughly clean, tidy and generous, the inside mechanical composition is compact, the heat exchange functionality is excellent, the tools is durable, and the supporting forms are diversified. We can also undertake the design and manufacture of non-regular machinery in accordance to the wants of customers, which is well obtained by customers. FAQ 1. who are we?We are dependent in ZheJiang , China, begin from 2571,sell to North America(8.00%),South The united states(8.00%),Southeast Asia(8.00%), Factory customize 08B 08BSS stainless steel industrial simplex conveyor roller chain wheel sprocket Africa(8.00%),Mid East(8.00%),Central The us(8.00%),Southern Europe(8.00%),South Asia(8.00%),Eastern Europe(6.00%),Oceania(6.00%),Japanese Asia(6.00%),Western Europe(6.00%),Northern Europe(6.00%),Domestic Industry(6.00%). There are total about null men and women in our place of work.2. how can we assure high quality?Often a pre-manufacturing sample ahead of mass productionAlways final Inspection prior to shipment3.what can you purchase from us?elevator,Screw elevate,Device Screw Actuator4. why ought to you purchase from us not from other suppliers?null5. what solutions can we supply?Approved Shipping Conditions: null;Accepted Payment Currency:nullAccepted Payment Type: null Complete Bore Sprockets Kind- B Language Spoken:null

Worm gear reducer gearbox

A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.
worm reducer

Viscosity

A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.

Self-locking function

Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
worm reducer

application

The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.

cost

The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
worm reducer

manufacturing

Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
China China ems rotation fat reduce     double stage worm gearboxChina China ems rotation fat reduce     double stage worm gearbox
editor by czh 2023-02-10